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Injection Molding Experts Since 1946

A1 Tool Corporation is a full-service mold maker, developing innovative and high-quality molds worldwide. Our injection molding experts have years of experience and know what it takes to understand our customers’ needs and create the right mold from the beginning. Since 1946, A1 has provided engineered solutions that are built to last.

Calculate your savings

We do things right the first time to reduce your end costs, so you can experience improved cycle times, part quality molds that run better than the rest, with little to no maintenance. Use our Cost Per Part Calculator below to find out how much you could be saving with A1!
Number of finished parts required per year
Current scrap rate
Material cost per finished part
Molding press cost per hour
Cycle time in seconds
Mold cost
Number of cavities
Number of Shots Warrantied

The True Cost of a Mold

When you consider all the variables affecting overall cost, think about how long your mold will last before it needs to be replaced. Think about any maintenance it could incur throughout its lifespan. Think about how many shots it will be good for. A1 guarantees our molds are good for 1 million shots*. We promise quality parts, and understand the customer’s need to do it right the first time.
* When molds are properly evaluated, adjusted, and maintained

The A1 Injection Mold Process

From conception to completion, A1 molds are built with world-class quality. A1 takes detail into account every step of the way, and our thorough review and communication with our clients are what help us achieve success and exceed expectations. It’s this strategic alliance with our customers that aids A1 in providing quality solutions.

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1 Request for quote (RFQ)

Our process begins with a Request for Quote (RFQ).

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2 Design for Manufacture (DFM)

When we are selected as your vendor, we Design for Manufacture (DFM), where we design a mold that meets your part and press needs. We complete the DFM before the purchase order to ensure A1 has a solid understanding of the customer’s needs and nothing was left out of the RFQ.

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3 Design a 3d mold

In step three of the A1 Injection Mold Process, our team will design a 3D mold with our CAD system.

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4 Final tool review

Our team performs a final tool review with the customer. This step allows communication to mitigate the need for mold revisions.

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5 5. Electronically Schedule a Process

A1 takes every component and electronically schedules a process to achieve on-time delivery and superior quality in the finished mold.

Why Choose A1 Tool for High-Quality Plastic Injection Molding?

In most cases, A1’s molds last 50% longer than other molds on the market. They can run up to 15 or 20 years in some cases, and save you money on maintenance, repair and replacements. Our unmatched tooling performance comes from our experience, forward-thinking, faster cycle times, low maintenance that is supported by A1 forever, and industry 4.0 technology built into every mold.

Time has become a critical factor:

  • Turnaround time
  • Uptime
  • Time to market
Contact a molding expert

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(708) 345-5000 | 1425 Armitage Avenue, Melrose Park, IL 60160